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Evolving

Last Update: 11/21/2025

Your role’s AI Resilience Score is

51.2%

Median Score

Changing Fast

Evolving

Stable

Our confidence in this score:
Medium

What does this resilience result mean?

These roles are shifting as AI becomes part of everyday workflows. Expect new responsibilities and new opportunities.

AI Resilience Report for

Materials Engineers

They create and test materials to make products stronger, lighter, or better, like designing new metals for cars or plastics for smartphones.

Summary

Materials engineering is labeled as "Evolving" because AI is transforming how engineers handle data-heavy tasks like testing and monitoring. AI helps by quickly analyzing test data and predicting material properties, allowing engineers to catch problems early and focus on solving complex issues.

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Learn more about how you can thrive in this position

View analysis
Chat with Coach
Latest news
More career info

Summary

Materials engineering is labeled as "Evolving" because AI is transforming how engineers handle data-heavy tasks like testing and monitoring. AI helps by quickly analyzing test data and predicting material properties, allowing engineers to catch problems early and focus on solving complex issues.

Read full analysis

Contributing Sources

AI Resilience

All scores are converted into percentiles showing where this career ranks among U.S. careers. For models that measure impact or risk, we flip the percentile (subtract it from 100) to derive resilience.

CareerVillage.org's AI Resilience Analysis

AI Task Resilience

Learn about this score
Evolving iconEvolving

47.5%

47.5%

Microsoft's Working with AI

AI Applicability

Learn about this score
Evolving iconEvolving

39.2%

39.2%

Will Robots Take My Job

Automation Resilience

Learn about this score
Stable iconStable

77.8%

77.8%

Medium Demand

Labor Market Outlook

We use BLS employment projections to complement the AI-focused assessments from other sources.

Learn about this score

Growth Rate (2024-34):

5.7%

Growth Percentile:

78.1%

Annual Openings:

1.5

Annual Openings Pct:

17.1%

Analysis of Current AI Resilience

Materials Engineers

Updated Quarterly • Last Update: 11/21/2025

Analysis
Suggested Actions
State of Automation

State of Automation & Augmentation

Materials engineers do a lot of testing and analysis. AI and machine learning are beginning to help with these parts of the job, but they mostly assist engineers rather than replace them. For example, AI can sift through huge amounts of test data and spot patterns that people might miss [1] [2].

Researchers report that AI models can predict material properties like strength, fatigue or corrosion much faster than traditional methods. This means AI can give early warnings about when a material might crack or wear out, so engineers can fix problems sooner [3] [4]. In industry, companies are already using AI tools: for instance, Baker Hughes and Siemens offer software that analyzes sensor data and simulations to predict product performance and schedule maintenance [1].

These AI tools handle routine data work, freeing engineers to focus on solving complex problems.

Other tasks are still done by people. Planning lab experiments and figuring out how to make or join materials need hands-on judgment. Most labs today run with human engineers setting up machines and checking results. (Some research groups are trying “self-driving” robotic labs, but that’s mostly cutting-edge research.) Designing a product also needs human insight.

AI can test design ideas virtually – for example, an AI simulator might predict how changing a material’s mix will affect strength – but engineers still decide which design to use [5]. Teaching in college, likewise, is taught by people. In short, in materials engineering AI is augmenting data-heavy tasks (like testing and monitoring) but humans do the most creative and judgment-based work.

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AI Adoption

AI Adoption

Companies adopt AI in materials fields when it clearly adds value. One big reason is cost-savings and efficiency. AI-driven predictive maintenance is known to cut downtime and repair costs by catching failures early [3].

As [27] notes, using AI in maintenance can “reduce costs” and “minimize unplanned downtime” by planning fixes only when truly needed. Also, many factories now have sensors and data tools (Internet of Things) that AI can use, so the technology is ready to plug into. Tools from firms like Siemens or Baker Hughes already exist for engineers to try.

However, AI systems also require investment. Building an AI solution means collecting lots of good data and setting up new software [1]. Researchers warn that “effective AI models require large amounts of high-quality data” [1].

Small labs or companies may not have the budget or data specialists to do this quickly. In critical areas (like aerospace materials), rules and safety concerns also slow AI use. Engineers usually double-check any AI recommendation – AI “does not replace the requirement for peer review,” as one expert review notes [3].

Ethical and legal rules mean a person is still responsible for final decisions. For these reasons, adoption is often gradual: companies begin by using AI for specific data analysis or monitoring tasks, while leaving ultimate design and judgment to humans.

Overall, AI is seen as a helpful assistant in materials engineering. It speeds up repetitive analysis and finds hidden insights, but human skills remain crucial. Creative problem-solving, setting up new experiments, and teaching students are still tasks for people.

Young engineers entering the field should view AI as a powerful tool to learn – one that can do heavy data work, but always under human guidance [2] [3].

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More Career Info

Career: Materials Engineers

Parent Careers

Employment & Wage Data

Median Wage

$108,310

Jobs (2024)

23,000

Growth (2024-34)

+5.7%

Annual Openings

1,500

Education

Bachelor's degree

Experience

None

Source: Bureau of Labor Statistics, Employment Projections 2024-2034

Task-Level AI Resilience Scores

AI-generated estimates of task resilience over the next 3 years

1

75% ResilienceCore Task

Teach in colleges and universities.

2

65% ResilienceCore Task

Supervise the work of technologists, technicians, and other engineers and scientists.

3

65% ResilienceCore Task

Plan and evaluate new projects, consulting with other engineers and corporate executives as necessary.

4

65% ResilienceCore Task

Plan and implement laboratory operations for the purpose of developing material and fabrication procedures that meet cost, product specification, and performance standards.

5

65% ResilienceCore Task

Determine appropriate methods for fabricating and joining materials.

6

55% ResilienceCore Task

Design and direct the testing or control of processing procedures.

7

55% ResilienceCore Task

Modify properties of metal alloys, using thermal and mechanical treatments.

Tasks are ranked by their AI resilience, with the most resilient tasks shown first. Core tasks are essential functions of this occupation, while supplemental tasks provide additional context.

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